The Right Way to make an Arc Welder out Of 3500v Bug Zapper Transformer?
You mentioned replacing the secondary with 10-gauge wire - I'm guessing that you've some understanding of the thicker wire's larger current-carrying capacity, which you would need for an arc welder. The problem here is that the magnetic core - the steel laminations - also have a most magnetic flux carrying capability, just like the wire has a maximum present-carrying capacity. The bug-zapper producer would have used the bottom-value (smallest) laminated core that met the ability wants of the zapper - which are Much less than what you'll want for an arc welder. You would find that the secondary current would max out at a too-low value. One warning - in the event you do get hold of a microwave transformer, Do not energy it up on the bench high. Microwave transformers are one of the few units that supply each high voltage and comparatively high current - and Zap Zone Defender System are pretty much guaranteed to kill you should you get across the HV aspect. Not sure about bug zappers, but I'd be very cautious with that as effectively.
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